Fabric hand properties significantly influence consumer satisfaction and product quality in the textile industry. This study investigates the application of the Fabric Touch Tester (FTT) and Fabric Big Data (FBD) platform for digitising and tracing fabric hand properties during wool textile manufacturing. The research builds on prior studies, confirming that FTT effectively quantifies hand properties during manufacturing, while the FBD platform enables real-time visualisation and networked access to production data. Results reveal that this approach allows fabric properties during manufacturing to be well monitored and enable manufacturers to consider whether redundant steps could be eliminated to enhance resource efficiency. Additionally, this study demonstrates how integrating digital tools into production workflows aligns with ESG and ESPR goals by reducing waste and optimising resource use. These findings offer practical guidance for advancing sustainable textile manufacturing, laying the foundation for more intelligent and transparent production systems.

Warmth is a key consideration for consumers when choosing products. Existing research has mostly focused on testing the warmth performance of down products in a horizontal state, neglecting the non-horizontal state during actual wearing. This study investigates the thermal insulation performance of down waddings under different placement conditions and their interrelationships. Four types of stitching spacing and five types of unit filling amounts are determined through market research, and 20 pieces of down waddings are made. Thermal resistance experiments are conducted in both horizontal placement and 24-hour suspension states. The experimental results show that under 24-hour suspension, the thermal resistance value of down waddings generally decreases; Under the same stitching spacing conditions, the unit filling amount corresponding to the maximum thermal resistance value in the 24-hour suspension state has decreased; There is a significant difference in thermal resistance values between the two placement states, with a Pearson correlation coefficient of 0.939, indicating a strong positive correlation; A mathematical regression model $y=0.825x + 0.033$ is established through SPSS analysis to describe the relationship between the thermal insulation of down wadding in two different placement conditions. The findings of this study provide an important theoretical basis and practical guidance for further research, design, and production of down products.

This work realises the total parametric design of the insole through the topological structural design of the lattice units, which helps to meet the pressure requirements of different locations and increase the comfort and personalisation of insoles. Prior research has primarily concentrated on creating planar porous structures and basic geometric insole structures; intricate three-dimensional lattice structure optimisation has been systematically neglected. To close this gap, the research examines three common porous lattice structural units for analysis: equilateral triangular, square, and hexagonal units. It does this by using 3D printing technology to produce customised insoles. In addition, variance analysis is carried out, and the orthogonal experimental design method is used to examine the significant impact of structural design factors on the compressive performance of the porous lattice structure. The lattice’s structural neutral size, unit size, and rod diameter are chosen to influence the elastic modulus. With a 22% reduction in maximum plantar pressure and an 18% reduction in average pressure compared to the uniform solid structure, research reveals a considerable improvement in plantar pressure distribution with the lattice insole structure created in this study. In the meantime, the porous lattice structure’s overall weight is 15% less than that of the solid structure, which successfully reduces the insole’s burden while still fulfilling the standards for mechanical performance. This study offers a fresh technological perspective on creating customised, comfortable insoles.

To increase the protective capacity of yarns while maintaining human wearing comfort, pure UHMWPE filament and Spandex were combined to fabricate an elastic high-performance covered yarn. The various wrapping process parameters were adjusted to prepare this single-lay-covered yarn with a perfect wrapping status, which also can achieve the balance of strength and elasticity. It was discovered that the wrapping process seriously affected the covered yarn’s performance, and the new single-lay covered yarn showed desirable high strength and super elasticity. The strength of covered yarns shows three types of trend with the twist added, including first steep (300 t/m∼400 t/m), then gentle (500 t/m∼600 t/m) and last drastic (700 t/m∼800 t/m). The covered yarn twisted at 700 t/m shows the optimal coverage morphology, excellent elasticity, and high strength. Finally, an elastic cut-resistant fabric is practically knitted by this fabricated elastic cut-resistant composite yarn, and it presents good flexibility and protection with Level 2 cut resistance under standard testing. The fabricated elastic high-performance covered yarn is an ideal material for producing highly elastic protective textiles and is applied to manufacture high-quality flexible protective equipment.

To solve the problems of wheelchair users’ shoes and boots in the aspects of convenience, warmth, and comfort in low-temperature environments and better meet their physiological and psychological needs, this paper proposes a structural design scheme of easy-to-wear and take-off warm boots based on a new type of warm wadding. At the same time, the fuzzy mathematics comprehensive evaluation method was used to select a new kind of flocculant with excellent thermal and wet comfort polyester fiber flocculant as the filling material for the follow-up warm boots. This paper has guiding significance and application value to the development and application of wheelchair users to put on and take off warm boots.